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Injection capacity

Plastic injection molding

Plastic injection molding is a common method of manufacturing plastic parts, which uses an injection molding machine to inject molten plastic into a mold, which is then cooled and solidified to form the desired shape of the plastic part. We provide injection mold service and OEM custom plastic injection molding. We can design and manufacture high-quality injection molds according to customer needs, and provide custom oem plastic injection molding services to meet customer needs.

Type of Plastic injection molding material

Plastic injection molding
Stainless Steel
Aluminum Alloy

Plastic injection molding technology

 

We offer plastic injection molding technology is a common plastic manufacturing process by injecting heated molten plastic material into a mold and forming it into the desired shape and size under high pressure. This technology used to create a wide variety of plastic parts, products and assemblies. Most commonly used for automotive parts, it is a versatile and efficient manufacturing process technology that can be used to mass-produce complex shapes and parts. It offers many advantages over other plastic injection molding manufacturing process, including lower production costs, faster production times, and the ability to create parts with high precision and accuracy.

 

 

Reliable Custom Plastic Injection Molding Factory

 

We are a reliable custom plastic injection molding manufacturers and factory, with our professional  design services team, we can provide you with the best custom oem plastic injection molding services, the plastic injection molding manufacturing process and technology for producing various plastic parts and products. The process involves injecting molten plastic into a mold cavity under high pressure. The plastic then cools and solidifies inside the mold, taking on the shape of the mold cavity. After the part is fully formed, the mold is opened and the part is ejected from the mold. The plastic injection molding manufacturing process can be used to produce a wide range of products, from small precision parts to large automotive components.

Plastic Injection Molding Manufacturing Process

What is Injection molding manufacturing process

Injection molding manufacturing process is a method to obtain molded products by injecting plastic materials molten by heat into a mold, and then cooling and solidifying them. The method is suitable for the mass production of products with complicated shapes, and takes a large part in the area of plastic processing. The process of injection molding is divided into 6 major steps as shown below.

Injection molding machine

Injection molding machine is a kind of tool mother machine which provides stable pressure, temperature and time by hydraulic, electronic control, machinery, instrument and other system devices. It is divided into vertical injection molding machine and horizontal injection molding machine. It is usually supported by raw material drying, mold temperature control, mechanical arm and other auxiliary facilities. According to the size capacity of molding products into a variety of equipment models, Bozna has 48t-480t multiple sets of injection molding machine production line.

Mold

Mold is to determine the shape of the product cavity, the molten plastic will fill the cavity, after cooling to get the finished product. It is composed of casting, cavity, cooling, ejection, support and other structures, usually made of high-quality die steel. For more than 40 years, we have developed a number of molds for customers, which can well meet the needs of customers.

Mold manufacturing process

Mold manufacturing is a precision machining process of metal materials. From mold structure design to mold production, it needs to go through multiple processes, involving simulation analysis, metal cutting, electrochemical corrosion, material heat treatment, polishing and engraving, and many other fields. Mold manufacturing is one of the areas Bozna is good at, with nearly 40 years of design and production experience.

Materials for injection molding

The family of plastic materials is very large. According to customers' performance requirements and application environment, thermoplastic plastics with different characteristics can be selected for injection molding. Common materials include ABS, PC, PMMA, PPO, PE, PA, etc.

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What is Injection molding manufacturing process ?

02

Injection molding machine

03

Mold

04

Molding

05

Use of reprocessed materials

Custom injection molded plastic parts display

We produce custom injection molded plastic parts, manufactured using plastic injection molding technology. We can produce plastic parts in various shapes and sizes according to customers' needs and specifications, which are widely used in automotive, electronics, furniture and other fields.

BYD Imperial Wheel Hub

BYD Imperial Wheel Hub

We have had a good relationship with BYD for many years and have assisted them in the development and production of hubcaps, which should still be on existing vehicles.

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FAW-Volkswagen dashboard

Faw Mass dashboard

With excellent service quality, we have a good cooperative relationship with FAW-Volkswagen. Since 2016, we have been producing instrument panel accessories for T-ROC models.

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Wheel Hub of Chinese parade cars

Wheel Hub of Chinese parade cars

In 2009, we were very honored to provide the design and development of hubcaps for China FAW Hongqi Military Parade vehicle. We were able to provide products according to customers' requirements and won customers' praise.

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Denza Wheel Hub

Denza Wheel Hub

We have developed and produced hubcaps for BYD's Denza automobile, which have been well received by customers.

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Faw Pentium Wheel Hub

Faw Pentium Wheel Hub

Faw Group recognized our development ability, so we developed and produced a hubcap for its Pentium automobile and applied it on its cars.

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Honda motorcycle accessories

Honda motorcycle accessories

We have been cooperating with Honda motorcycle manufacturers in China since 1990's, providing them with parts production and surface treatment services.

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Diablo

Diablo

When we cooperated with BYD in 2015, BYD was annoyed by problems such as melting of the core cover at high temperature

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Forgiato

Forgiato

When we cooperated with BYD in 2015, BYD was annoyed by problems such as melting of the core cover at high temperature

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Advantages of Custom Injection Molded Plastic Parts

Precision

Plastic injection molding technology allows for highly precise part production. By using high-quality molds and advanced injection molding machines, plastic parts with high precision, precise dimensions, smooth surfaces and consistent quality can be manufactured.

Efficiency

It can quickly produce large quantities of injection molded plastic parts and reduce production costs.

Customizability

Customized injection molded plastic parts can be produced in various shapes and sizes according to customer needs.

Plastic Injection Molding Parts Manufacturer

As a professional plastic injection molding parts manufacturer, we offer the plastic injection molding manufacturing process in which molten plastic is injected under high pressure into a mold cavity and cooled to form a solid part. We have a complete set of stamping equipment and plastic injection molding technology, and can form all kinds of materials. We are especially good at the thickness of 0.3-5mm aluminum plate and 0.3-1.5mm stainless steel plate, carbon steel plate cold stamping production.

  • Production operator: 16
  • Hydraulic punching and pulling equipment: 27 sets
  • Tonnage of hydraulic punching and pulling equipment: 16T-250T
  • CNC machining equipment :17 sets
  • Molding capacity: about 20,000 pieces/day
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